一、現代工業的(de)(de)(de)(de)發展已出現越來(lai)越多的(de)(de)(de)(de)綜(zong)合型大項目,要求(qiu)對從(cong)(cong)設(she)(she)計(ji)到(dao)生產(chan)的(de)(de)(de)(de)整個過(guo)程盒全(quan)部環(huan)節所(suo)組成網絡的(de)(de)(de)(de)物(wu)質流、信息(xi)流、資金(jin)流進(jin)行(xing)綜(zong)合控制(zhi)(zhi),使預(yu)測(ce)分(fen)析(xi)、運行(xing)工況、設(she)(she)備狀態、能(neng)源利用、經濟(ji)效益和故障處理(li)都在優化(hua)、合理(li)的(de)(de)(de)(de)狀態。在自動化(hua)技術(shu)(shu)、信息(xi)技術(shu)(shu)與(yu)各種生產(chan)技術(shu)(shu)基礎上,由(you)工業計(ji)算(suan)機系(xi)(xi)統(tong)(tong)(tong)將工廠全(quan)部生產(chan)活動所(suo)需(xu)(xu)的(de)(de)(de)(de)信息(xi)與(yu)各分(fen)散(san)的(de)(de)(de)(de)自動化(hua)系(xi)(xi)統(tong)(tong)(tong)有機集(ji)成起來(lai),構成一個能(neng)適(shi)應生產(chan)環(huan)境不確(que)定性與(yu)市場需(xu)(xu)求(qiu)多變性的(de)(de)(de)(de)柔(rou)性智(zhi)能(neng)生產(chan)系(xi)(xi)統(tong)(tong)(tong),例(li)如以離散(san)事件為特征的(de)(de)(de)(de)計(ji)算(suan)機集(ji)成制(zhi)(zhi)造(zao)(zao)系(xi)(xi)統(tong)(tong)(tong)CIMS。如圖(tu)3所(suo)示,CIMS系(xi)(xi)統(tong)(tong)(tong)由(you)以下幾方(fang)面(mian)組成,用成熟技術(shu)(shu)及(ji)產(chan)品,促進(jin)學科交叉,從(cong)(cong)工業控制(zhi)(zhi)作為集(ji)成自動化(hua)的(de)(de)(de)(de)基礎必(bi)須考(kao)(kao)慮到(dao)集(ji)成的(de)(de)(de)(de)需(xu)(xu)求(qiu)與(yu)環(huan)境,包括(kuo)計(ji)算(suan)機網絡和數據分(fen)系(xi)(xi)統(tong)(tong)(tong)NES和DBS,技術(shu)(shu)信息(xi)分(fen)系(xi)(xi)統(tong)(tong)(tong)TIS、制(zhi)(zhi)造(zao)(zao)自動化(hua)分(fen)系(xi)(xi)統(tong)(tong)(tong)MAS、質量(liang)信息(xi)分(fen)系(xi)(xi)統(tong)(tong)(tong)QIS和管(guan)理(li)信息(xi)分(fen)系(xi)(xi)統(tong)(tong)(tong)MIS等。衡量(liang)CIMS是否達到(dao)全(quan)面(mian)優化(hua)要從(cong)(cong)及(ji)時性、高質量(liang)、經濟(ji)性和環(huan)境保護方(fang)面(mian)綜(zong)合考(kao)(kao)慮,實現從(cong)(cong)市場分(fen)析(xi)、產(chan)品設(she)(she)計(ji)、生產(chan)制(zhi)(zhi)造(zao)(zao)到(dao)售后服務的(de)(de)(de)(de)控制(zhi)(zhi)與(yu)管(guan)理(li)的(de)(de)(de)(de)集(ji)成。
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二、集成控制技術在橡機行業的應用
橡膠機械行業生產過程的集成控制還有很大的提升空間,例如,在換料或卸胎的過程中,使用AGV小車進行自動物流供應,使得生產過程集成化更高。“智能制造+工業機器人”的模式,已經成為了眾多汽車品牌商全面提升公司智能制造水平的有效手段。AGV在汽車的整車制造四大工藝,即沖壓、焊裝、涂裝、總裝的生產過程中發揮著越來越重要的角色。
三、集成控制技術的關鍵
工(gong)業(ye)集(ji)成(cheng)(cheng)控制系(xi)統(tong)(tong)(tong)將(jiang)不僅僅實現控制功能,而必須(xu)(xu)考(kao)慮與(yu)設計、管理決(jue)策等系(xi)統(tong)(tong)(tong)的(de)互聯,實現信(xin)息的(de)雙向共享和自動化系(xi)統(tong)(tong)(tong)的(de)集(ji)成(cheng)(cheng)。在(zai)(zai)系(xi)統(tong)(tong)(tong)集(ji)成(cheng)(cheng)中(zhong)(zhong),人的(de)因素必須(xu)(xu)要受到足夠重視,成(cheng)(cheng)功的(de)系(xi)統(tong)(tong)(tong)集(ji)成(cheng)(cheng)往往是經營、技術與(yu)人的(de)集(ji)成(cheng)(cheng),在(zai)(zai)自動化與(yu)工(gong)控系(xi)統(tong)(tong)(tong)中(zhong)(zhong),如何促進人機協(xie)作、協(xie)調與(yu)協(xie)同,使人的(de)創新(xin)性(xing)能更好發揮是人們關(guan)注的(de)一(yi)個問(wen)題。要在(zai)(zai)生(sheng)產(chan)中(zhong)(zhong)發揮人的(de)優勢作用,更要使工(gong)控系(xi)統(tong)(tong)(tong)便于集(ji)成(cheng)(cheng),以(yi)系(xi)統(tong)(tong)(tong)集(ji)成(cheng)(cheng)促進工(gong)控系(xi)統(tong)(tong)(tong)的(de)發展。